Car enthusiasts have their favorite models they like to drive, but there is always that one golden goose vehicle that we all want, but rarely have the opportunity to enjoy. For many car enthusiasts, that unicorn car is a Bugatti. Bugatti is known for high end performance driven machines and also their commitment to quality throughout their vehicles. The brand is not just looking to make flashy, expensive cars, but vehicles that perform perfectly on the road and they are using 3D Printing to help them achieve those goals.

3D Printed Titanium Brake Calipers

A brake caliper is a seemingly simple idea, but within the auto industry, especially that of the high-performance sector, they become vitally important and very complex. Standard brake calipers are cast from molds with the use of standard metal components, however, these components are known to overheat and warp especially during intense stops. Various brake calipers have been implemented, but they maintain that one glaring flaw.

Titanium is a metal that is known for its ability to stand up better to heat without faltering . Some brake calipers have been made from titanium in the past, but none have managed to surpass quality control measures as casting does not provide the ability to generate the type of complicated structure necessary for a proper caliper. 3D Printing is taking care of that issue for Bugatti with amazing success.

Bugatti is one of a growing sector of vehicle manufacturers looking to improve their vehicle’s performance with the use of 3D Printing. Bugatti has successfully 3D Printed an 8 piston monobloc brake caliper for use in their cars. This is a game changer for the auto maker as the successful inclusion of their 3D Printed brake calipers are the first of its kind and allowing Bugatti to make even more of a positive impact on the auto industry.

3D Printed Taillights

Taillights are a seemingly small part of any vehicle, but in reality, they are among the most important. Without working taillights, accidents would be far more frequent than we could imagine. Taillights serve as a warning for drivers behind us. It is essential that they maintain a bright enough light without overpowering the other traffic. Bugatti has managed to find a way to intensify the light from their taillights without negatively effecting other traffic with the use of 3D Printing.

The beauty of 3D Printing is its ability to be modified without the high cost of standard manufacturing. Bugatti has essentially been able to play around more with their taillight designs to get a better feel for what is actually needed in the auto industry. Their design might seem a little odd to some, but the 44 fin structure of their 3D Printed taillights have proved very successful.

Why is 3D Printing Becoming So Important to the Auto Industry?

3D Printing may have started as a way for people to make their dreams come alive in 3-dimensional form, but it has evolved into something so much more. The auto industry is a fickle one. We can see that throughout the years innovations and basic physical changes to a model can either make or break the brand. Auto makers today rely on prototypes and public opinion to determine what is ideal for a specific car model. It takes time and a lot of money as building a new prototype with various features can be a remarkable expense.

3D Printing takes much of the overall expense out of the process. Instead of constructing costly parts in various designs to use for the car, they can simply 3D Print pieces and change up the design as needed. 3D Printing and additive manufacturing could vastly improve vehicle designs and put an end and allow bespoke design of individual parts specified by individual customers. The concept could allow for completely customised vehicles to allow the user to stand out rather than simply mass producing an exact replica each and every time. Custom car orders are becoming more common and when they are available to the general public, as 3D Printing could provide, they will provide a significant benefit to the largest vehicle manufacturers.

Customized 3D Printed Decals and vehicle attributes for remarkably customisable designs.

Another way 3D Printers help auto manufacturers is in terms of overall car weight. In the case of Bugatti, the weight of their cars directly impacts their overall performance capabilities. Standard manufactured parts can be very heavy, but materials such as titanium produce lighter and stronger parts. As more 3D Printed parts are introduced into the industry, we will see overall vehicle weights drop considerably leading to faster, sleeker, and far better designed models. Bugatti may be among the first to embrace 3D Printing in the automotive industry, but they certainly will not be the last.

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